AI Assistant Boosts Safety and Decision-Making in Russian Coal Mines
A new AI-driven monitoring system deployed in the heart of Russia’s coal country is reshaping underground operations—providing real-time insights and decision support for safer, smarter mining.
Beyond Monitoring: Real-Time AI Intervention Underground
At the Osinnikovskaya and Erunakovskaya VIII mines, operated by Raspadskaya Coal Company (RUK), a new digital tool—informally known as the 'dispatcher’s prompter'—is transforming safety management in high-risk environments.
The system tracks over 15 critical parameters in real time, from combine connectivity and conveyor status to camera feeds and sensor data. Its standout feature isn’t just monitoring—but proactive decision-making. When irregularities arise, the AI algorithm instantly analyzes the situation and recommends optimal responses—offering dispatchers a calculated course of action in seconds.
The core value lies in accident prevention. The system accelerates response times during emergencies and reduces human error in high-stress moments. RUK officials describe it as 'unmatched in Kuzbass' for its safety-first focus.
By automating routine data analysis, the system frees up dispatchers to focus on complex, strategic decisions—drastically improving response agility.
From Pilot to Platform
Though still in pilot phase, RUK has ambitious plans to expand the system company-wide. Key upgrades include integration with video analytics, allowing AI to 'see' risks through camera footage.
Next up: real-time aerogas monitoring, a significant step toward a fully integrated mine safety ecosystem. Industry experts believe this initiative could define national standards for digital mine operations in Russia, potentially leading to a unified industry platform integrating data from key players, especially state-run corporations.
Looking five years ahead, the AI platform could evolve into an export-ready solution for global mining operations, combining monitoring, safety, and dispatch systems into one robust digital offering.
A Solution With Global Ambitions
RUK is already positioning its 'Digital Mine' solution for export. While the current case is niche, its comprehensive scope is a competitive edge. Once refined across Russian sites, ideal markets include coal-producing partners such as Kazakhstan—where geological conditions and digitalization needs are closely aligned.
Industry-wide demand for such tools is growing. According to experts, 62% of Russian industrial firms are in urgent need of automation solutions. Addressing this, IT firm Severstal-Infocom and systems integrator SAPRAN recently partnered to drive large-scale industrial digitalization.
Elsewhere, RUSAL is integrating AI modules into non-ferrous metals production, while United Metallurgical Company is investing in youth tech education, including robotics and 3D scanning at a newly launched children’s technopark in Nizhny Novgorod.
Toward Smart Mines and Safer Workplaces
RUK’s AI assistant represents a milestone on the path to 'smart mining,' where digital tools enhance both worker safety and operational efficiency. Once seen as a traditional industry, Russia’s coal sector is now emerging as a leader in industrial digitalization.
What today supports dispatchers in Kuzbass may tomorrow set global standards for mine safety and decision support.
