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18:44, 27 April 2026
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Chelyabinsk Researchers Develop Neural Network Microscope for Non-Destructive Electronics Testing

Scientists at South Ural State University are building a “digital microscope” that can look inside electronic components without cutting or damaging them, using neural networks and standard electrical measurements.

Photo: cheltoday.ru

The project is led by Associate Professor Vladimir Surin. The team is focusing on diagnosing varistors - semiconductor resistors that protect electronics from voltage surges. Today, such components are typically examined using costly electron microscopy that requires destroying the sample. The new method takes a different approach: the system reads the component’s electrical characteristics, and an ensemble of neural networks reconstructs its internal microstructure within seconds.

“In our case, the microscope is digital and virtual: we do not simply magnify a surface. Instead, based on electrophysical measurements and a trained neural network model, we reconstruct the microstructure inside the varistor,” Surin explained.

The system combines three types of neural networks: LSTM filters signal noise, PINN incorporates physical laws, and GAN generates an image of the internal structure. The result is a microstructure map that is statistically indistinguishable from images obtained through electron microscopy.

The technology is implemented as a software module that can be integrated into existing testing equipment. In the future, the method could be applied to diagnostics of ceramics, sensors and composite materials.

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