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18:49, 05 May 2026
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Perm Researchers Train Software to Design Methanol Reactors

Researchers at Perm Polytechnic have developed a program that enables engineers to calculate and optimize small-scale methanol synthesis reactors without relying on expensive experimental testing.

Photo: tass.ru

The tool is based on a mathematical description of chemical reactions involved in natural gas conversion. Engineers input reactor geometry, temperature, pressure and feedstock composition, and the program calculates parameters across individual sections of the reactor. This makes it possible to identify potential overheating or stagnation zones in advance and address them at the design stage.

“Engineers can test dozens of design options on a computer and select the configuration that maximizes product yield while minimizing the risk of overheating and stagnant zones. This makes it possible to create more efficient small-scale units without costly full-scale experiments,” said Alexander Kondrashov, associate professor at the Department of Chemical Engineering Equipment and Automation at Perm Polytechnic.

The program’s accuracy has been validated through comparison with a commercial tool used in industrial gas processing simulations. Comparable domestic solutions have not previously been available. The developers say the approach could be adapted for ammonia, dimethyl ether and synthetic fuel production in the future.

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